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CUSTOM RIGID PACKAGING

Custom rigid packaging is the best option if you want luxury packaging for your brand. It has an enticing visual appeal that instantly draws the attention of customers in the market. The strength of the rigid material is matchless. It makes sure that the quality of the product inside it is not affected by any means. Boxes made of this material are also shipped in an assembled form. You can use the packaging made of rigid material to build a premium image of the brand. Just reach out to Pack Prints via email or call to get the highest quality custom rigid packaging in the USA with free shipping.
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Why Choose Pack Prints?

We are a team of experienced professionals who are dedicated to providing the best possible service to our clients.

Limitless Customizations

Free Design Support

Discuss your requirements and collaborate with our experts.

Limitless Customizations

Limitless Customizations

Customized boxes that meet your business needs.

Limitless Customizations

Fast TAT & Free Shipping

Custom boxes shipped promptly without any fee.

Limitless Customizations

Wholesale Prices & No MOQ

Freedom to order your custom packaging boxes.

Get Holistic Custom Box Design And Manufacturing Services By Pack Prints

Luxury packaging is always in demand in the market. Custom rigid packaging is the perfect solution that can cater to the aesthetics of customers who are looking for exclusive brand products. PackPrints offers the best rigid material with unlimited customization options to create allure packaging that can help your brand stand out in the market. 

What Are Custom Rigid Packaging Boxes?

Rigid packaging is made of thick paperboard material that gives it immense strength to protect the products from all kinds of damage. The rigid packaging box is manufactured at a high GSM which ensures that the base of the packaging is dense. This makes the material sturdy to make sure it does not collapse during shipping or when it is exposed to pressure. 

Durability Of Rigid Packaging

The defining characteristic of rigid material is its long-lasting nature. Our packaging has a non-collapsible structure that protects high-value items effectively. The custom rigid boxes are assembled first, and then they are shipped in a compact form unlike other packaging materials. The thick paperboard core provides high mechanical resistance to crushing and bending during shipping or display. This makes sure that they retain their shape when faced with external pressure to ensure the product enclosed in the packaging remains unaffected. 

Coatings 

The durability of the rigid material is enhanced with the help of coatings. As rigid packaging manufacturers, we offer a number of coating options that protect the surface from getting scratched. Our coatings also make sure that moisture does not weaken the structure of the packaging by making it waterproof. The most common coating options include:

  • UV coating 
  • Aqueous coating 
  • Matte/ gloss lamination 
  • Soft touch coating 

Aesthetic Appearance For Higher Brand Visibility

Printed rigid packaging has a mesmerizing visual appeal which is why it is the first choice of brands that sell premium products like cosmetics and apparel. It also has a smooth tactile feel that gains the customer’s attention over the competitors. You can also get different add-ons like embossing, foil stamping, custom inserts, and ribbons to make your packaging stand out in the market. 

We also offer rigid packaging with logo that can be used as a marketing tool for your brand. You can also share your artwork with us to give a more personalized feel to the packaging. This will also boost sales while building a good brand image. 

Contact Us Now

Pack Prints is the largest rigid packaging wholesale supplier in the USA. Our packaging material is of the highest quality and we offer full design support without charging for assistance. You can get in touch with us if you want to personalize your luxury packaging. Give us a call or email us to gain further information. A quotation form is also available on our website that can be filled to book your order for custom rigid packaging. 

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Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING
This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.
UV Coating
UV COATING
UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.
Spot Gloss UV
SPOT GLOSS UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
SOFT TOUCH COATING
For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.
Varnish
VARNISH
Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.
Lamination
LAMINATION
It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.
Anti-scratch Lamination
ANTI-SCRATCH LAMINATION
It is a cost-effective option that gives protection from fingerprints and scratches.
Silk Lamination
SILK LAMINATION
Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.
Offset Print
OFFSET PRINT
A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.
Digital Print
DIGITAL PRINT
This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.
UV Print
UV PRINT
It gives a glossy finish to the printed design as it uses UV light to cure the inks.
Water-based Ink
WATER-BASED INK
This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.
Soy-Vegetable Ink
SOY / VEGETABLE INK
Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.
Oil Base Ink
OIL BASE INK
This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.
Pantone Ink
PANTONE INK
Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.
Pantone Metallic Ink
PANTONE METALLIC INK
This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.
Hot Foil Stamping
HOT FOIL STAMPING
Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.
Cold Foil Printing
COLD FOIL PRINTING
In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.
Blind Embossing
BLIND EMBOSSING
Blind embossing is done to create a raised motif at the front of the packaging material.
Blind Debossing
BLIND DEBOSSING
In this method, a recessed motif is done at the front of the packaging material.
Registered Embossing
REGISTERED EMBOSSING
Here, the die is pressed at the back of the paper, which creates a raised motif.
Combination Embossing
COMBINATION EMBOSSING
Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.
Window Patching
WINDOW PATCHING
Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.
SBS C1S
SBS C1S
It is a premium-grade material that is coated on both sides to give high-quality printing.
SBS C2S
SBS C2S
This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.
CCNB
CCNB
CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.
Fully Recycled CCNB
FULLY RECYCLED CCNB
It is also a 90 percent recycled option that is coated to enhance printing.
Natural Brown Kraft
NATURAL BROWN KRAFT
This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.
White Kraft
WHITE KRAFT
This is the bleached variation of kraft paper that is also coated for printing.
Black Kraft
BLACK KRAFT
This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.
Uncoated Unbleached Kraft
UNCOATED UNBLEACHED KRAFT
Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.
Clay-coated Kraft Back
CLAY-COATED KRAFT BACK
Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.
Clay Natural Kraft
CLAY NATURAL KRAFT
Kraft paper is uncoated and has one surface bleached and the other one unbleached.
Metallic
METALLIC
This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.
Holographic
HOLOGRAPHIC
It is also a special paper due to the application of a holographic laminated surface.
Textured
TEXTURED
Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.
Natural Kraft Board
NATURAL KRAFT BOARD
This is an uncoated paper manufactured from non-bleached kraft fluted paper.
Oyster White Board
OYSTER WHITE BOARD
The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.
Kemi White Board
KEMI WHITE BOARD
Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.
Bleached White Board
BLEACHED WHITE BOARD
High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.
Single Face
SINGLE FACE
This corrugated material has a single fluted layer and a liner board
Single Wall
SINGLE WALL
Here, one layer is fluted, which is sandwiched between the linerboard.
Double Wall
DOUBLE WALL
This is a durable option with fluted and 3-layer board layers.
Triple Wall
TRIPLE WALL
You will get 3 fluted layers and 4 linerboard layers in triple-wall material.
A-Flute
A-FLUTE
A-flute is used when high-end protection is required that protects the packaging shape while stacking.
B-Flute
B-FLUTE
These are B-shaped flutes that give perfect cushioning to the boxes.
C-Flute
C-FLUTE
This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.
E-Flute
E-FLUTE
It has a somewhat flat surface that is used for moderate cushioning.
F-Flute
F-FLUTE
F-fluted is used in specialty packaging, such as point-of-purchase packaging.
Grey Chipboard
GREY CHIPBOARD
This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.
Duplex Chipboard
DUPLEX CHIPBOARD
It is a type of chipboard that has a white surface for high-quality printing.
Custom Style
CUSTOM STYLES
Get boxes in any style preferred by your brand that meets your product look and protection requirements.
Custom Inserts
CUSTOM INSERTS
Get custom inserts to protect your product during shipping and storage.
UNLIMITED PAPER
Select paper material from our large inventory to meet the market demand and your product’s protection requirements.
Unlimited Add ons
UNLIMITED ADD-ONS
Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.
Velvet and Leather
LEATHER / VELVET
We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand’s premiums.
Custom Ribbons
CUSTOM RIBBONS
Enjoy a wide selection of box ribbons and decorate your boxes with style.

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

Q

Can rigid packaging be customized in size and shape?

Yes. Rigid material can be assembled into various styles to fulfill your product’s requirements without compromising its strength. 

Q

Is rigid material moisture-resistant? 

Rigid packaging is not waterproof itself but coatings can protect it from humid environments to maintain its structure. 

Q

Is rigid packaging recyclable?

Yes. Our rigid boxes have an FSC certification and they can be reused to generate minimal waste. 

Q

Why are rigid boxes heavier?

The rigid packaging is generally slightly more heavy than boxes made of other materials because of their higher density. 

Q

Is rigid material compatible with common printing methods?

Yes. The smooth surface of rigid packaging makes it ideal for printing. We provide diverse printing options all of which are compatible with rigid boxes like:

1) Offset printing 
2) Flexographic printing 
3) Screen printing 
4) Digital printing 

What Our Customers Say

10

Pack Prints offers outstanding quality and attention-to-detail services. I have got a company that is giving a packaging that truly represents my brand.

William E. Kennedy
William E. Kennedy

Restaurant

8

Pack Prints has a reliable service with consistent print quality every time.

Melissa L. Turner
Melissa L. Turner

Restaurant Manager

30

Pack Prints always delivers fast and remains in constant communication with my company during the whole production process, and makes it easy for us to convert our visionary packaging into a real custom box.

David Moses
David Moses

Shop Owner

10

This company has always understood my packaging and printing requirements. Pack Prints has never disappointed me due to their efficient and perfect services.

Charlie E. Brown
Charlie E. Brown

Customer

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