Search
Menu

CUSTOM PACKAGING MATERIAL

PackPrints is a name that believes in delivering quality, as it is a crucial aspect to survive in a crowded market. The material used in your packaging will make or break your impression in front of the customer. Why does this matter? Before making any purchase decision, people first analyze the packaging material. People are more conscious about the rising issue of environmental pollution and are taking their part in efforts to work to overcome this. For that purpose, they prefer to buy their daily used item in boxes made with eco-friendly packaging material. To make sure you win the trust of a broader audience, we utilized materials sourced from nature. Want free shipping? Book your order today!
Get A Quote

Top Sellers From Our Collection

Explore and select the box that suits your business and product needs the most

Why Choose Pack Prints?

We are a team of experienced professionals who are dedicated to providing the best possible service to our clients.

Limitless Customizations

Free Design Support

Discuss your requirements and collaborate with our experts.

Limitless Customizations

Limitless Customizations

Customized boxes that meet your business needs.

Limitless Customizations

Fast TAT & Free Shipping

Custom boxes shipped promptly without any fee.

Limitless Customizations

Wholesale Prices & No MOQ

Freedom to order your custom packaging boxes.

Get Holistic Custom Box Design And Manufacturing Services By Pack Prints

Why Packaging Material Matters?

Material is the base of every packaging on which the structure stands. Most people think paper packaging material is only responsible for preventing the inside product from any kind of damage. But in reality, they perform far more than this. No one prefers to buy from you if the cheap quality materials are used in packaging. 

While searching for a product, people do not have enough time to open the packaging and check whether it is a good fit for them or not. Instead of doing this, they rely on the appearance of the outer covering. This gives them a clear idea about the product they are interested in buying. There are some more crucial elements about packaging materials you need to understand.

Uplift Brand Image

Building a strong name takes time and effort but once it builds, the brand starts growing at a faster rate. When customers are satisfied with your services, they start recommending you to the people around them. This is also called word of mouth. 

They promote your brand without receiving from you in return. Want to experience the same? Instead of just securing more profits, shift your mindset toward delivering quality. And it all starts from the custom packaging material utilized in box manufacturing.   

Ensure Product Safety 

Have you ever wondered why some people choose the same brand every time they need a specific item? It happened because of the trust they built with quality services, presentation, and communication. No one gives you a second chance to impress them after they receive a broken item from your side. 

For the making of custom boxes, we employ materials that have a sturdy nature. This stock not only supports the structural integrity but also keeps the inside item in place throughout the journey.       

Foster Repeat Purchase  

The one thing that encourages customers to contact you again for their next purchase is the experience they perceived from you last time. We all have the second option, but if the brand consistently provides value to the lives of their customer become the first choice. 

We are the largest custom packaging material suppliers in the USA deliver quality that others are not bothered with. It directly impacts your brand perception and encourages the buyer to consider you every time they need an item. Moreover, it also fosters brand loyalty, and consumers begin to associate this experience with reliability and respect.   

Types of Packaging Materials And Their Advantages 

Finalizing the right materials is the hardest part that most people fail at due to a lack of knowledge. This is the deciding factor on which the whole brand image relies. By doing this, you can acquire the standout position that allows the consumer to reach you who is already searching for the services you are providing. 

There are a lot of packaging material manufacturers who claim to be the best, but in reality, they are making fake promises that do not make any sense. To identify which one of the stocks is your type, you have to explore them below the categories.

Cardboard   

This is one of those stocks that are widely used for the making of custom packaging. It’s a lightweight, durable, versatile option that performs well for any kind of complex packaging. They are commonly used for the manufacturing of retail packaging due to their low cost.

Custom cardboard packaging serves as the perfect branding tool by allowing the brands to showcase their offering to captivate user attention. Their one side is polished and provides the smooth surface recommended as the ideal one for printing purposes. Below are some attributes this material provides:  

Key Benefits:

  • Cost-efficient 
  • Printability 
  • Sustainable 
  • Durable 

Recommended Printing Techniques:

  • Digital Printing is the cost-effective alternative using laser and inkjet technologies to form the artwork on cardboard.  
  • Offset Printing is extensively used, especially for cardboard. The design is transferred from the metal plate to the rubber blanket, then to the paper sheet. 
  • Screen Printing is widely used in custom packaging as it is durable and creates an embossing effect on the sheet.
  • Flexography uses flexible plates to deliver the design onto the paper. It’s a fast method recommended for high-volume printing. 

Suitable Coatings:

  • Soft Touch Lamination works superbly well in turning a normal-looking packaging into a premium one. 
  • Varnishes give protection from moisture and act as an additional layer after the printing process. 
  • Spot UV is suitable for highlighting special features by leaving a glossy layer. 
  • Aqueous Coatings dry in a short time and provide protection against fingerprints and scuffs.

 

Thickness Range (GSM)     Industries Common Application 
           

           200 to 1200

Household Electronics

Cosmetics

Food & Beverage

E-Commerce 

Folding Cartons 

Mailer Boxes 

Retail Display 

Protective Inserts 

Kraft Paper 

The use of sustainable packaging is in trend now, as people have concerns about the use of plastic packaging. This is the stock source from wood pulp and is produced without the involvement of any harmful chemicals. This is the most highly recommended paper packaging material in the market. The reason behind their popularity is the durability and strength they provide to kraft boxes

It has the natural brown colors that look super luxurious and create a craving in the mind of those who find their favorite items packed in them. Moreover, all of our stocks are approved by the FDA & FSC, which are the authorities that regulate safe packaging, especially when it comes to food. Here are some properties of this stock:  

Key Benefits:

  • Recyclable 
  • Durable 
  • Sustainle 
  • Premium Appearance  

Recommended Printing Techniques:

  • Digital Printing converts the digital file into a tangible format on a brownish surface. No matter how much thickness a paper has, it works on every stock.
  • Offset Printing is held multiple times for forming a design, as kraft absorbs the first layer of ink, and artwork only becomes visible on the second and third coats. 
  • Screen Printing works with a combination of a mesh screen holding the design, which is transferred with the help of a stencil.
  • Flexography employs photopolymer plates that have the raised images involved in transferring the patterns on the kraft paper, moving at a high speed.  

Suitable Coatings:

  • Anti-Skid Coating is the water base formation applied to prevent damage as it acts as an anti-slip layer. 
  • Grease Resistance Coating is recommended while making food packaging. This works as a barrier to distance the food oil from the hands of the person who is eating. 
  • Biodegradable Poly Coating is a sustainable alternative to plastic-based substances that have health hazards. 
Thickness Range (GSM)       Industries Common Application 
         

               30 to 300 

Construction 

Art & Kraft 

Food & Beverages 

Shipping 

E-commerce 

Product Packaging 

Paper Bags 

Transportation 

Corrugated Boxes 

Food Wraps 

Corrugated

Multiple layers are involved in the making of this stock to make them able to bear any hard force during transformation. A wavy layer is placed between the two plain sheets of paper with the help of white glue. The combination of these paper sheets crafts the material that is capable of absorbing any pressure while shipping. 

In our every product line, we prefer to use sustainable packaging material that not only promises the product protection but also captivates the eco-lovers. They come in various types of thickness, and customers can grab the one that will be the best fit depending on the weight of the product. There are a few more things needs your attention below: 

Key Benefits:

  • Better Printability 
  • Flexibility to Acquire Any Shape
  • Environmental Friendly
  • Featuring Shock Resistance 
  • Sturdy yet Lightweight

Recommended Printing Techniques:

  • Digital Printing is applied to the corrugated packaging after the process of die-cutting to receive the accurate results. 
  • Offset Printing is not directly implemented on the corrugated sheet. The design is first printed on paper or card and then pasted over the wavy sheet of paper.  
  • Screen Printing creates the illustration form on the mesh screen, and a stencil pushes the ink on the bottom side where the plain corrugated sheet is placed.  
  • Flexography is the high-speed process of printing design, but in the case of corrugated box packaging drawing is first created on paper or card, and then it is pasted on corrugation. 

Suitable Coatings:

  • Matte Lamination adds a sleek finish that gives a premium look to the overall packaging. 
  • Gloss Lamination is a shiny film of plastic that reflects the light and gives a clear aesthetic appearance. 
  • Aqueous Coating is considered the low-cost alternative to provide a semi gloss finish to the areas it is applied. 
  • Varnish works perfectly for small volume projects and for packaging that is not exposed to scratches or where minimal protection is needed.

Thickness Range (GSM)

Industries

Common Application 

Types 

        

             90 to 300+

Electronics 

Retails Business 

Storage 

Automotive 

Healthcare 

Food & Beverages

Bulk Containers 

Moving Boxes 

Shipping Boxes 

Food Packaging 

Corner Protection 

Wrapping Delicate Items

Single-Face

Single-Wall

Double-Wall 

Triple-Wall

Microflute

Rigid 

It is a durable stock mostly utilized in the formation of premium packaging or for those who need extra protection. A thick sheet of paper called grey board is used as the base material that ensures the packaging will maintain its structural integrity. Whether you are planning to prepare gift packaging, no option is left behind better than this stock. 

It gives you the mental peace as your product will securely reach on their destination results in a long list of happy customers. The packaging made of this stock looks decent and justifies the price if there is a luxury item packed inside. Our rigid packaging material is the best in the market, as we only choose the finest quality ingredients for the making of our custom packaging boxes. This does not stop here; here are a few more things you have to explore about rigid stock:

Key Benefits:

  • Premium 
  • Durable 
  • Highly Customizable 
  • Better Shelf Appeal 
  • Reusability 

Recommended Printing Techniques:

  • Offset Printing 
  • Digital Printing 
  • Screen Printing 
  • Flexography 

Thickness Range (GSM)

       Industries

Common Application 

      

          1000 to 1800

Fashion 

Cosmetics 

Perfumes 

Household Chemicals 

Medical 

Gadgets 

Special Occasion Gifts 

Board Games 

Promotional Material

Storage 

Why We Are the Best Fit

Looking for the packaging material supplier? PackPrints has been in the industry of packaging for more than a decade and what makes us unique is the way we serve our customers. Every packaging making starts from the material, as it is the base on which the whole structure stands. The materials used in the manufacturing of packaging are not only responsible for the product prevention but they also form the customer perception about you.

This is the reason we only rely on choosing materials in fine quality which help you to stand out from the crowd. By partnering with us, you don’t have to pay for shipping or any plates and die charges. Our expert team of designers are available 24/7 to solve your queries without asking you any kind of charges. So grab your phone and secure your order today!

Get Packaging Quote

Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING
This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.
UV Coating
UV COATING
UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.
Spot Gloss UV
SPOT GLOSS UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
SOFT TOUCH COATING
For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.
Varnish
VARNISH
Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.
Lamination
LAMINATION
It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.
Anti-scratch Lamination
ANTI-SCRATCH LAMINATION
It is a cost-effective option that gives protection from fingerprints and scratches.
Silk Lamination
SILK LAMINATION
Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.
Offset Print
OFFSET PRINT
A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.
Digital Print
DIGITAL PRINT
This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.
UV Print
UV PRINT
It gives a glossy finish to the printed design as it uses UV light to cure the inks.
Water-based Ink
WATER-BASED INK
This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.
Soy-Vegetable Ink
SOY / VEGETABLE INK
Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.
Oil Base Ink
OIL BASE INK
This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.
Pantone Ink
PANTONE INK
Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.
Pantone Metallic Ink
PANTONE METALLIC INK
This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.
Hot Foil Stamping
HOT FOIL STAMPING
Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.
Cold Foil Printing
COLD FOIL PRINTING
In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.
Blind Embossing
BLIND EMBOSSING
Blind embossing is done to create a raised motif at the front of the packaging material.
Blind Debossing
BLIND DEBOSSING
In this method, a recessed motif is done at the front of the packaging material.
Registered Embossing
REGISTERED EMBOSSING
Here, the die is pressed at the back of the paper, which creates a raised motif.
Combination Embossing
COMBINATION EMBOSSING
Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.
Window Patching
WINDOW PATCHING
Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.
SBS C1S
SBS C1S
It is a premium-grade material that is coated on both sides to give high-quality printing.
SBS C2S
SBS C2S
This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.
CCNB
CCNB
CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.
Fully Recycled CCNB
FULLY RECYCLED CCNB
It is also a 90 percent recycled option that is coated to enhance printing.
Natural Brown Kraft
NATURAL BROWN KRAFT
This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.
White Kraft
WHITE KRAFT
This is the bleached variation of kraft paper that is also coated for printing.
Black Kraft
BLACK KRAFT
This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.
Uncoated Unbleached Kraft
UNCOATED UNBLEACHED KRAFT
Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.
Clay-coated Kraft Back
CLAY-COATED KRAFT BACK
Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.
Clay Natural Kraft
CLAY NATURAL KRAFT
Kraft paper is uncoated and has one surface bleached and the other one unbleached.
Metallic
METALLIC
This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.
Holographic
HOLOGRAPHIC
It is also a special paper due to the application of a holographic laminated surface.
Textured
TEXTURED
Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.
Natural Kraft Board
NATURAL KRAFT BOARD
This is an uncoated paper manufactured from non-bleached kraft fluted paper.
Oyster White Board
OYSTER WHITE BOARD
The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.
Kemi White Board
KEMI WHITE BOARD
Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.
Bleached White Board
BLEACHED WHITE BOARD
High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.
Single Face
SINGLE FACE
This corrugated material has a single fluted layer and a liner board
Single Wall
SINGLE WALL
Here, one layer is fluted, which is sandwiched between the linerboard.
Double Wall
DOUBLE WALL
This is a durable option with fluted and 3-layer board layers.
Triple Wall
TRIPLE WALL
You will get 3 fluted layers and 4 linerboard layers in triple-wall material.
A-Flute
A-FLUTE
A-flute is used when high-end protection is required that protects the packaging shape while stacking.
B-Flute
B-FLUTE
These are B-shaped flutes that give perfect cushioning to the boxes.
C-Flute
C-FLUTE
This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.
E-Flute
E-FLUTE
It has a somewhat flat surface that is used for moderate cushioning.
F-Flute
F-FLUTE
F-fluted is used in specialty packaging, such as point-of-purchase packaging.
Grey Chipboard
GREY CHIPBOARD
This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.
Duplex Chipboard
DUPLEX CHIPBOARD
It is a type of chipboard that has a white surface for high-quality printing.
Custom Style
CUSTOM STYLES
Get boxes in any style preferred by your brand that meets your product look and protection requirements.
Custom Inserts
CUSTOM INSERTS
Get custom inserts to protect your product during shipping and storage.
UNLIMITED PAPER
Select paper material from our large inventory to meet the market demand and your product’s protection requirements.
Unlimited Add ons
UNLIMITED ADD-ONS
Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.
Velvet and Leather
LEATHER / VELVET
We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand’s premiums.
Custom Ribbons
CUSTOM RIBBONS
Enjoy a wide selection of box ribbons and decorate your boxes with style.

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

Q

Are the materials you are offering safe for the food?

Yes, all of the materials we are offering are not safe for the meal packaging inside, but also for the environment as well. 

Q

Where is your production located? 

We have multiple product sources around the globe, but the quality we are providing remains the same. 

Q

Do I have to pay first before processing the order?

Sure, we only charge upfront payment from all of our new or requiring clients, as every project requires operational costs. 

Q

What are the changes I can make to my order?

There is no limit for personalization; you have the choice to do endless customization within your budget range. 

Q

I have my design ready. Can I use it for my boxes?

Definitely, if you have the design file ready, share it with us via email, and our team will start working on your project after your approval. 

What Our Customers Say

10

Pack Prints offers outstanding quality and attention-to-detail services. I have got a company that is giving a packaging that truly represents my brand.

William E. Kennedy
William E. Kennedy

Restaurant

8

Pack Prints has a reliable service with consistent print quality every time.

Melissa L. Turner
Melissa L. Turner

Restaurant Manager

30

Pack Prints always delivers fast and remains in constant communication with my company during the whole production process, and makes it easy for us to convert our visionary packaging into a real custom box.

David Moses
David Moses

Shop Owner

10

This company has always understood my packaging and printing requirements. Pack Prints has never disappointed me due to their efficient and perfect services.

Charlie E. Brown
Charlie E. Brown

Customer

Request Call Back

Fill out the form below and we'll get back to you as soon as possible.